Mobile provers
On-site master metering solution
- On-site meter verification against a mobile master meter
- Cost effective solution due to sharing between different locations
- Lowest measurement uncertainty by periodic verification of prover against national and international standards
- Engineered prover solution optimised for specific applications
Today's metering systems are usually equipped with several duty meters and at least one master meter. The master meter is used for automatic periodic verification of the duty meters. To verify the master meter itself, a ball prover or small volume prover can be used, or the meter can be returned to a calibration facility, or a mobile prover can be applied to the master meter.
Mobile master metering is a cost effective solution that allows verification of a flowmeter over several hours, rather than the short period - sometimes only seconds - that is achieved with a small volume prover. The mobile master meter unit can be used on several separate metering locations. At pre-set intervals the mobile master meter can have its own calibration verified simply by driving the mobile prover to a local calibration facility, or to a stationary ball prover.
Over recent years KROHNE has supplied multiple mobile master metering solutions, varying from small diameter Coriolis based trailers up to 12" ultrasonic based systems on a full size truck. KROHNE metrology specialists, in combination with engineers from the local sales office, organise all necessary custody transfer approvals and operator training.
Highlights
- Mobile provers can be used on multiple locations
- Fully certified against local and international metrology requirements
- Fully traceable to (inter)national standards
- KROHNE complete project support covers from fundamental design through to commissioning and operator training
Typical applications
- Verification of custody transfer flow metering systems
- Verification of high-end process measurements
Related products
OPTIMASS 6400
Coriolis mass flowmeter for advanced process applications
- High accuracy (±0.05% flat), for cryogenic to HT media (-200…+400°C / -328…+752°F); maintains operation over a wide range of gas fractions and complex flow conditions (EGMTM)
- SIL 2/3; CT: OIML R117, R137, MI-005, MI-002; API, AGA; hygienic certifications
- Flange: DN10…300 / ½…12", max. PN 160 / ASME Cl 1500
- 3 x 4…20 mA, HART®7, Modbus, FF, Profibus-PA/DP, PROFINET, EtherNet/IP™, Bluetooth®
OPTIMASS 2400
Coriolis mass flowmeter for highest capacity bulk measurement
- For gases and liquids up to 4,600 t/h; maintains operation over a wide range of gas fractions and complex flow conditions (EGMTM)
- CT: OIML R117, MI-005, MI-002; API and AGA compliant
- Flange: DN100…400 / 4…16", max. PN160 / ASME Cl 1500
- 3 x 4…20 mA, HART®7, Modbus, FF, Profibus-PA/DP, PROFINET, EtherNet/IP™, Bluetooth®
OPTIMASS 7400
Coriolis mass flowmeter for advanced process applications
- High accuracy (±0.1%), for viscous, aggressive or shear-sensitive media; maintains operation over a wide range of gas fractions and complex flow conditions (EGMTM)
- CT: OIML R117, MI-005; API; hygienic certifications
- Flange: DN10…100 / ½…4", max. PN100 / ASME Cl 600; others
- 3 x 4…20 mA, HART®7, Modbus, FF, Profibus-PA/DP, PROFINET, EtherNet/IP™, Bluetooth®
ALTOSONIC 5
Ultrasonic flowmeter for custody transfer (CT) measurement in upstream and midstream applications
- Multipath inline meter for crudes, refined products, cryogenic media and chemicals
- CT: OIML R117, API compliant
- Flange: 4…24"; max. ASME Cl 600
- -200…+250°C / -328…+482°F
SUMMIT 8800
Flow computer for custody transfer (CT) measurement
- Cost effective solution due to modular hard- and software design
- Full colour graphical touch screen for maximum process transparency
- Easy operator access enabling time efficient maintenance
- Automatic Performance Monitoring extends recalibration interval
OPTIBAR PM 5060
Pressure transmitter for process pressure and level applications
- Rugged design with fully welded metallic diaphragm suited to high pressure ranges and hygienic requirements
- 100 mbar…1000 bar / 1.45…14500 psi
- Various threads, flanges, aseptic and other connections
- 2-wire 4…20 mA/HART®, FF, Profibus-PA, Bluetooth®
Related solutions
Custody transfer metering systems for crude oil and refined products
Metering solution for liquids
- Based on ultrasonic, Coriolis, turbine or PD flowmeters
- Covering the initial design phase through to on-site commissioning and training
- Comprising flow metering skid, flow control, metering control cabinets, sampling and analyser systems, including all supervisory and validation software
Custody transfer metering systems for gases
Metering solution for natural gas
- Based on ultrasonic, Coriolis, turbine or DP flowmeters
- From initial design phase up to on-site commissioning and training
- Comprising flow metering skid, metering control cabinets, sampling and analyser systems, and all supervisory and validation software
Custody transfer metering systems for LNG
Metering solution for liquefied natural gas
- Based on ultrasonic or Coriolis cryogenic flow meters
- From large scale ship (un)loading to bunkering and truck loading
- Comprising flow metering skid, metering control cabinets, sampling and analyser systems, and all supervisory and validation software
Supervisory Control Cabinets
Complete solution for process control
- Provides control of the metering system, including validation of field instrumentation
- Installed in a safe area, typically in a control room or dedicated building
- Supplied in combination with new metering systems, or for an upgrade to existing systems
Modular flow control and data transfer cabinets
Basic flow control solution
- Cost effective, modular metering control solution
- Based on the SUMMIT 8800 flow computer
- Installed in a safe area, typically in a control room
Flow computing
Flow computer solution for the visualisation of measurements
- Graphical representation of all measurements
- Fully pre-configured and tested according to customer requirements
- Different liquid and gas streams measured and displayed on a single flow computer
Metering houses and shelters
Turnkey housing solution for the installation of electronic systems and cabinets on-site
- A safe area for the installation of electronic equipment and cabinets
- Integrated HVAC system where required
- Local operator supervisory work station can be included
Ball provers
Standalone or fully integrated prover solution
- Engineered solutions optimised for the customer processes
- Stand alone or integrated into the metering skid
- Uni- and bi-directional, with diameters from 3" to 36"
Mobile provers
On-site master metering solution
- On-site meter verification against a mobile master meter
- Cost effective solution due to sharing between different locations
- Lowest measurement uncertainty by periodic verification of prover against national and international standards
- Engineered prover solution optimised for specific applications
SynEnergy Supervisory and visualisation software
Solution for continuous process monitoring and reporting
- HMI/SCADA software for measurement solutions
- State of the art HTML5 secure web technology
- Optimisation of operation results due to predictive maintenance
- Easy integration into existing DCS and ERP networks
CalSys Analyser Management software
Solution for analyser management and data acquisition (AMADAS)
- Effective performance monitoring of quality measurement instruments (QMI)
- Automated analyser validation and statistical process control
- Complies with international standards and methods (ASTM D3764, ASTM D6299, OP 97-30425 etc.)
- Increased availability of gas chromatographs and critical process analysers
Related services
Consultancy & engineering for provers and master meters
From metrology and engineering concepts, through to design and quality management
- Consultancy regarding local and international metrology requirements and certifications
- Cost effective engineering concepts tailored to the application and installation
- Detailed design of mechanical setup, instrumentation, E&I and software
- Project Management and quality assurance as ISO-9001, ISO-14001 & OHSAS-18001
Start-up & commissioning for provers and master meters
On-site commissioning services for on- and offshore installations
- Consultancy during the implementation of systems with KROHNE and non-KROHNE products
- Assurance of smooth and continuous operation in the field
- Site acceptance testing (SAT) to verify the system is working according to the requirements
System calibration & validation for provers and master meters
Periodic verification and re-calibrations
- KROHNE certified validation with full audit trail
- On-site or laboratory calibration of instruments
- Adjustments according to application requirements
- Uncertainty calculations with all parties involved
- Periodical inspection, including environmental and metrological certification
Operation & maintenance for provers and master meters
Support for site engineers in analysis of diagnostics and system maintenance
- Maintenance contracts and service level agreements
- Pre-defined service rates and response times
- 24/7 Customer support and emergency helpdesk
- Periodic health checks and software updates
Training for provers and master meters
Improve metrology knowledge and associated skills
- In-depth training on metrology expertise
- Theoretical and hands-on training
- From web-based seminars to extensive on-site workshops