CalSys Analyser Management software
Solution for analyser management and data acquisition (AMADAS)
- Effective performance monitoring of quality measurement instruments (QMI)
- Automated analyser validation and statistical process control
- Complies with international standards and methods (ASTM D3764, ASTM D6299, OP 97-30425 etc.)
- Increased availability of gas chromatographs and critical process analysers
CalSys is an analyser management and data acquisition system (AMADAS) using control charting techniques and statistical process control to determine the performance, availability and maintainability of a broad variety of process analysers and other critical instruments. In this way, CalSys supports operators to achieve optimal efficiency in the maintenance of gas chromatographs, process analysers, gas detectors, CEMS, laboratory analysers and similar equipment.
Highlights
- Fully automated analyser validation procedures using standard methods (ASTM 3764)
- High efficient analyser maintenance by use of enhanced control charting techniques
- Statistical Process Control (SPC) supported by embedded decision rules (ASTM D6299)
- Free configurable operator dashboards, trending and alarm management
- Enhanced auditability and traceability
- Dynamic LNG quality measurement with certified Quality Release Modules
- Traceable and auditable data storage and multi level reporting
- Integration with plant management and control systems (DCS, PI, LIMS, ERP, etc)
Typical applications
- Refineries
- Petrochemical plants
- Blending installations
- Gas processing plants
- LNG loading operations
Applications
Related solutions
Custody transfer metering systems for crude oil and refined products
Metering solution for liquids
- Based on ultrasonic, Coriolis, turbine or PD flowmeters
- Covering the initial design phase through to on-site commissioning and training
- Comprising flow metering skid, flow control, metering control cabinets, sampling and analyser systems, including all supervisory and validation software
Custody transfer metering systems for gases
Metering solution for natural gas
- Based on ultrasonic, Coriolis, turbine or DP flowmeters
- From initial design phase up to on-site commissioning and training
- Comprising flow metering skid, metering control cabinets, sampling and analyser systems, and all supervisory and validation software
Custody transfer metering systems for LNG
Metering solution for liquefied natural gas
- Based on ultrasonic or Coriolis cryogenic flow meters
- From large scale ship (un)loading to bunkering and truck loading
- Comprising flow metering skid, metering control cabinets, sampling and analyser systems, and all supervisory and validation software
Supervisory Control Cabinets
Complete solution for process control
- Provides control of the metering system, including validation of field instrumentation
- Installed in a safe area, typically in a control room or dedicated building
- Supplied in combination with new metering systems, or for an upgrade to existing systems
Modular flow control and data transfer cabinets
Basic flow control solution
- Cost effective, modular metering control solution
- Based on the SUMMIT 8800 flow computer
- Installed in a safe area, typically in a control room
Metering houses and shelters
Turnkey housing solution for the installation of electronic systems and cabinets on-site
- A safe area for the installation of electronic equipment and cabinets
- Integrated HVAC system where required
- Local operator supervisory work station can be included
Sampling systems
Automatic sampling solution for liquid hydrocarbons
- Sampling systems for stand-alone use, or integrated into the flow metering systems
- In-house design, manufacturing, commissioning and testing
- Fully assembled and tested prior to shipping
- Engineered solution to meet any special project specifications
Analyser houses and shelters
Analyser solution for crude oil, refined products and natural gas
- Quality measurements of crude oil, refined products and natural gas
- Supplied with new metering systems, or as a stand-alone upgrade to existing systems
- Engineered solutions based on customer preferred brands
Related services
Consultancy & engineering for supervisory and validation software
Design and implementation of complete software solutions
- Integration of the software solution into an existing plant IT environment
- Consultancy during the whole solution lifecycle by experienced engineers
- Support for new features, software upgrades and cyber-security
Operation and maintenance of supervisory and validation software
Metering supervisory software and instrument management
- Support to guarantee the accurate and proper operation of flow metering installations and continuous process monitoring and reporting
- Maintenance contracts and service level agreements
- 24/7 Customer support and emergency hotline
Start-up & commissioning for supervisory and validation software
Service support during the integration of the solution with the plant control system
- Consultancy during the integration with other software platforms
- On-site commissioning services
- Assurance of a smooth and continuous operation in the field
- Training of staff before and/or after system implementation