Crude oil and refined product pipeline in the oil & gas industry

Separate recording of flow systems

Crude oil and refined product pipeline in the oil & gas industry

Large diameter pipelines offer the most efficient way to transport oil products to and from a refinery. Crude oil can come directly from the production location, or from the tank farm where it arrived by ship. Pipelines are also used to transport the resulting refined products to another tank farm, which is typically close to the refinery, but could be up to several hundreds of kilometers away.

The pipeline operators are not necessarily the owners of the product inside the pipeline. There are for example companies that transport crude oil from a sea harbour terminal to several different inland refineries located along their pipeline system. This makes accurate measurement of what enters and leaves the pipeline of key importance. In addition the operator needs to have an effective pipeline leak detection system for security and safety. The suppliers of the product, and their customers, need to measure what is delivered into the pipeline, and what the customer receives. Inaccurate measurement cannot be tolerated, as relatively small errors might have large financial implications, so the highest accuracy custody transfer pipeline metering systems are used.

The flow measurement systems at the inlet and outlet points of a refinery usually consist of multiple (duty) meter runs in parallel: each meter run has two separate flowmeters to provide two separate records of any delivery, as a cross-check. Additionally there can be a master-duty Z-configuration of the pipework, and/or a prover installation, to enable in-line verification of the duty meters. Such custody transfer systems are usually supplied as a complete skid, which can also include items such as degassers and an analyzer or sample grabber.

KROHNE has a vast experience with measurement systems for crude oil and refined products. The product range starts from Ultrasonic and Coriolis flowmeters specially developed to meet the high accuracy needed for custody transfer duty, up to fully engineered metering skids and analyzer houses. For the tank farm control system KROHNE supplies radar level transmitters and high and low level switches: in addition the PipePatrol system provides a pipeline leak detection system for oil and gas flow lines.


Process details

Requirements:

  • Risk of overfill or dry run
  • Ensure continuous supply of crude oil or refined product

Recommended products and solutions:

OPTISWITCH 5300

Vibration level switch for heavy-duty applications

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OPTISWITCH 5100

Vibration level switch for process applications

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Requirements:

  • High accuracy measurement of valuable products
  • Need for diagnostics to ensure measurement accuracy

Recommended products and solutions:

OPTIMASS 2400

Coriolis mass flowmeter for highest capacity bulk measurement

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OPTIMASS 7400

Coriolis mass flowmeter for advanced process applications

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ALTOSONIC 5

Ultrasonic flowmeter for custody transfer (CT) measurement in upstream and midstream applications

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SUMMIT 8800

Flow computer for custody transfer (CT) measurement

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Requirements:

  • Process control and pump optimization
  • Probability of swirls and distortions through pumping

Recommended products and solutions:

OPTIMASS 2400

Coriolis mass flowmeter for highest capacity bulk measurement

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OPTIMASS 7400

Coriolis mass flowmeter for advanced process applications

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OPTISONIC 3400

Ultrasonic flowmeter for liquid process applications

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Requirements:

  • Control of the tank farm
  • Inventory measurement

Recommended products and solutions:

OPTIWAVE 7400

Radar (FMCW) level transmitter for agitated and corrosive liquids

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Requirements:

  • High sensitivity monitoring of transmission pipelines
  • Batch tracking, scheduling and monitoring of pipeline tightness and lifetime stress
  • Retrofit onto existing pipelines or tailor-made technical solutions

Recommended products and solutions:

PipePatrol Leak Detection

Solution for pipeline leak detection and localisation

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PipePatrol Theft Detection

Solution for product theft detection

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PipePatrol Line Break Detection

Solution for pipeline rupture detection

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PipePatrol Predictive Modeling

Solution for prediction of pipeline conditions

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PipePatrol Batch Tracking

Solution for batch and interface tracking in multi-product pipelines

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PipePatrol Tightness Monitoring

Solution for detection of small and gradual leaks

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PipePatrol Stress Monitoring

Solution for monitoring of pipeline lifetime stress

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PipePatrol Pump Monitoring

Control cabinet solution for monitoring of pumps and motors

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PipePatrol Cyber Security

Cyber security solution for pipeline management

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PipePatrol Data acquisition

Data transmission solution for pipelines

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Requirements:

  • Visualisation and monitoring of critical processes
  • Control of reporting, trends and alarm handling
  • Statistical evaluation of measurement data

Recommended products and solutions:

SynEnergy Supervisory and visualisation software

Solution for continuous process monitoring and reporting

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Requirements:

  • Integration of flow computers, PLCs, supervisory computers and printers
  • Installation of single flow computers up to fully redundant cabinet
  • Complying with custody transfer requirements

Recommended products and solutions:

SUMMIT 8800

Flow computer for custody transfer (CT) measurement

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Supervisory Control Cabinets

Complete solution for process control

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Requirements:

  • Measurement of oil and refined product quality
  • Fully automated sampling during loading and unloading
  • Measurement of water content in oil

Recommended products and solutions:

Sampling systems

Automatic sampling solution for liquid hydrocarbons

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Analyser houses and shelters

Analyser solution for crude oil, refined products and natural gas

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Requirements:

  • Fully certified according to local and international metrology requirements
  • Lowest possible measurement uncertainty
  • High reliability and low maintenance

Recommended products and solutions:

Ball provers

Standalone or fully integrated prover solution

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Mobile provers

On-site master metering solution

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Requirements:

  • High-accuracy measurement of volume and quality of oil and refined products
  • Traceable to international standards
  • Complying with custody transfer requirements
  • Master/duty configuration with flowmeter diagnostics

Recommended products and solutions:

Requirements:

  • Injection of odorant in natural gas
  • Indication of the flow of chemicals
  • Ensure continuous injection

Recommended products and solutions:

H250 M40

Variable area flowmeter for liquids and gases

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