Custody transfer metering systems for produced water

Metering solution for contaminated and treated water from oil wells

  • Pre-installed measurement skid with flowmeters and valves
  • Pre-calibrated to meet custody transfer regulations (e.g. OIML R49, MID MI-001)
  • Completely designed, engineered and manufactured according to customer specifications

Water skids with the OPTIFLUX 2300

KROHNE metering systems for produced water are tailored to the needs of wastewater treatment plant (WWTP) inlets and outlets. Whether it be contaminated water from oil wells or from other industrial sites: The metering skids are the key to clear and consistent billing procedures in accordance with custody transfer regulations. All water quantities are accurately measured, allowing the WWTP operator to precisely determine all the produced water loads received and processed.

KROHNE takes full project responsibility for the metering systems. The produced water skids come completely assembled and tested with calibrated electromagnetic flowmeters (e.g. the OPTIFLUX 2300), inlet and outlet piping, isolation valves, metering control cabinets with flow computers and supervisory system for monitoring, reporting and validation. KROHNE metering systems are often designed as a master-duty or Z-configuration, where a cross-over allows periodical verification of the duty meters against the master meter. In this way, maximum performance and lowest measurement uncertainty is guaranteed.

With instrumentation and custody transfer metering systems designed from the same source, customers can rely on seamless integration of all components. KROHNE has been established in many industries since 1921 and has a local presence in over 100 countries to provide on-going support.

Highlights

  • In-house development of instrumentation, flow computers and supervisory software guarantees seamless integration of custody transfer metering and diagnostic features
  • Wide range of tried and tested custody transfer electromagnetic flowmeters (EMF)
  • Special phenolic lining and alloy valves for corrosive and brackish water contaminated with oil
  • Remote access to supervisory system for centralized reporting and maintenance
  • Local support in local language available from over 100 offices worldwide
  • Single source responsibility for the system
  • Technical services in all phases of a project – from planning, commissioning and on-site training to calibration and maintenance

Typical applications

  • Custody transfer and allocation measurement of produced water/wastewater (e.g. contaminated water from oil wells)
  • Inlets and outlets of wastewater treatment plants (WWTP)

Applications

Related products

OPTIFLUX 2300

Electromagnetic flowmeter for advanced water and wastewater applications

  • High accuracy (±0.2%), with CT approvals (OIML R49, MI-001)
  • 0D/0D installation acc. to MID MI-001 and OIML R49 accuracy class 1
  • Flange: DN25…3000 / 1…120", max. PN40 / ASME Cl 300
  • 3 x 4…20 mA, HART®, Modbus, FF, Profibus-PA/DP, PROFINET

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SUMMIT 8800

Flow computer for custody transfer (CT) measurement

  • Cost effective solution due to modular hard- and software design
  • Full colour graphical touch screen for maximum process transparency
  • Easy operator access enabling time efficient maintenance
  • Automatic Performance Monitoring extends recalibration interval

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Related solutions

Supervisory Control Cabinets

Complete solution for process control

  • Provides control of the metering system, including validation of field instrumentation
  • Installed in a safe area, typically in a control room or dedicated building
  • Supplied in combination with new metering systems, or for an upgrade to existing systems

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Flow computing

Flow computer solution for the visualisation of measurements

  • Graphical representation of all measurements
  • Fully pre-configured and tested according to customer requirements
  • Different liquid and gas streams measured and displayed on a single flow computer

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SynEnergy Supervisory and visualisation software

Solution for continuous process monitoring and reporting

  • HMI/SCADA software for measurement solutions
  • State of the art HTML5 secure web technology
  • Optimisation of operation results due to predictive maintenance
  • Easy integration into existing DCS and ERP networks

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Related services

Consultancy & engineering for metering systems

From metrology concepts through to design and testing

  • Consultancy regarding local and international metrology requirements and certifications
  • Cost effective engineering concepts tailored to application and installation
  • Detailed design of mechanical setup, instrumentation, E&I and software
  • Site survey and feasibility studies for specific process or technical requirements
  • Assistance during project execution

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Start-up & commissioning for metering systems

On-site support by dedicated KROHNE engineers

  • Onsite commissioning services for on- and offshore metering systems
  • Consultancy during the implementation of systems using KROHNE and non-KROHNE products
  • Assurance of smooth and continuous operations in the field
  • Site acceptance testing (SAT) to verify the system is working according to requirements

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System calibration & validation for metering systems

Additional diagnostics and monitoring to achieve optimal performance of the system

  • KROHNE certified validation with full audit trail
  • On-site or laboratory calibration of instruments
  • Adjustments according to application requirements
  • Uncertainty calculations with all parties involved
  • Periodical inspection, including environmental and metrological certification

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Operation & maintenance for metering systems

Support for on-going diagnosis and system health checks

  • Maintenance contracts and service level agreements
  • Pre-defined service rates and response times
  • 24/7 Customer support and emergency helpdesk
  • Periodic health checks and software updates
  • Troubleshooting using a remote link or by an engineer on-site

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Training for metering systems

Full range of workshops and seminars related to products and measurement solutions

  • Basic principles of metering systems
  • Individual training sessions for operational, engineering and maintenance personnel
  • Customised project training and engineering background

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